Here are some design tips you can follow to save $ on your order!
 
Number of Layers:
  Limit the number of layers as much as possible
   
 
Small hole size:
Try to use hole sizes larger than .025. Smaller drill sizes limit stack drilling greatly increase machine time. Smaller drills break more often and copper plating becomes more difficult.
   
 
Annular Ring:
Try to provide pads that are .015 larger than hole size. Planned annular ring of .010 is good design criteria. Allowances must be made for etching, lamination, drill position, front to back layer registration and film stability. Smaller annular ring increases manufacturing difficulty which result in higher cost.
   
 
Hole Tolerances:
If possible, specify hole size tolerances minimum or larger than +/-.003. Drilling and copper plating is a very critical step in manufacturing circuit boards. Tight tolerances just increase problems and lower yields.
   
 
Line width and spacing:
Manufacturing cost increases significantly when line width and spacing drop below 10 mil, so you should avoid them if your application does not require such fine line and space.
   
 
Internal cut-outs:
Avoid these if at all possible. These and very large holes require special routing.
   
 
Panel Layout:
If you can be flexible with your panelized PCB panel size, consult your PCB vendor to discuss the size. This will allow the manufacturer to arrange the maximum number of boards on their standard panel size. This may have a major impact on cost especially in production quantities.
   
 
 

pcbsales@qualcirc.com

 
  Home | About Us | Products/Services | Capabilities | Quality | Design Tips |
Quote Form | Order Form | Contact | Industry Links